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Good Manufacturing Practices |
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This list is by no means complete but a compilation of general tips or hints we've learned on our way:-
Quality Control
Inspect each and every product upon arrival. Do not wait to open the item
until you need it. The company could have made a shipping mistake, you
could have ordered something in error or the product inside the box could
have been damaged in transit. Most companies allot a certain time frame for
issues regarding your order. Get into the habit of keeping a QC log book.
This book should include the supplier name, ingredient, date ordered, date
received, invoice #, received by, checked by, detail of shipment etc. Take
pictures if there is a problem or variation in colour etc. Keep pictures
with the log if needed.
Formulation Guidelines
One of the most important tools before even beginning to formulate is a book
that details all your manufacturing details. This should include the date
made, date packaged, ingredients, steps and procedures, packaging used and
an area for detailed notes. You will need to assign a specific lot # to
this batch. It is imperative that you use the same method of measurement.
We suggest you use either weight or volume but NOT both.
Sanitation
It does not matter if you are working in a lab, out of your kitchen or in a
garage ALL equipment used in the manufacturing process must be sanitized at
all times. Hairnets, gloves and a lab coat when in contact with raw
ingredients, finished goods, packaging and supplies should be mandatory.
A good practice is to sanitize everything with alcohol before use even if it
looks clean.
Storage
Raw materials, packaging, finished good and bulk bases should be stored and
handled carefully. You must have everything clearly labelled with the name
of the product and the lot number. All containers should be tightly closed
at all times. All containers should not be stored directly on the floor.
You should make certain that you are storing your ingredients and products
in an area that does not expose them to excessive heat or cold, sunlight or
moisture. A product improperly stored will cause it to age prematurely,
oxidize and go bad too quickly.
Standard Operating Procedures
Creating Standard Operating Procedures in the beginning will save you time
and frustration in the long-run. Standard Operating Procedures put into
writing, all the steps of every job within your company. Yes, I know it
sounds daunting but when you have to hire someone to package orders and they
tape it like a 3 year old your will be glad to have a guideline book in
place. Write down each and every step in sequential order of each job
within your company. This assures that your employees will do everything as
you expect it to be done.
Labelling
All of your finished goods must be appropriately labelled. You can find
details at the following website:
http://www.hc-sc.gc.ca/cps-spc/person/cosmet/ingredient/faq_cons_e.html
Cosmetic Notification Forms
http://www.hc-sc.gc.ca/cps-spc/person/cosmet/info-ind-prof/_notification/cnf
-dcf_e.html
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